Winter's slower rhythm across South Africa's mining and recycling plants has become the season Mechani Mags builds its calendar around. The Boksburg-based manufacturer, known for its overband magnets and separation equipment that strip tramp metal from conveyor lines, is treating the mid-year maintenance window as the moment to inspect, test and recertify the magnetic units that stand between a plant and damaged crushers, mills and downstream machinery.

Tramp metal is the stray steel and iron that ends up riding a conveyor belt, snapped bucket teeth, loose bolts, dropped tools, rebar and offcuts. Left unchecked, it can wreck a crusher or shredder, trigger unplanned downtime and put people at risk. Yet the devices that intercept it, whether a suspended belt magnet or a conveyor metal detector, only earn their keep when they are maintained and tested on a regular basis. Closing that gap is precisely where Mechani Mags is directing its attention this season.

Why servicing matters now

Because production schedules ease off in the cooler months, South African processing and recycling operations typically slot their bigger maintenance stops into winter, when planned shutdowns are easier to accommodate. That makes July a sensible moment to look over installed equipment, tackle wear before it turns into failure, and verify that separation performance still lines up with what the plant needs. Mechani Mags is matching its site visits and workshop capacity to that pattern, giving operators equipment they can trust as they head into the back half of the year.

The company designs and manufactures its magnetic separators in South Africa and stands behind them for the full life of the installation. That home base makes a real difference to turnaround times. Rather than holding out for overseas parts or technicians, plants in Gauteng and beyond can book on-site inspection, gauss testing and repairs from a manufacturer that understands its own equipment and can move fast when a problem surfaces.

What the service work covers

What Mechani Mags provides is a structured suite of support services, not a one-off call-out. Site inspections hand operators an impartial read on how their suspended magnets and separation units are faring. Gauss testing captures the real magnetic field strength on offer, the genuine measure of whether a unit is still lifting tramp metal off the belt as it should. A magnet can appear perfectly sound while quietly losing power, which is why measurement, not guesswork, is what keeps a plant safe.

Beyond testing, the company takes on repairs and upgrades, compliance reporting, on-site repair work and operator training. Compliance reporting carries particular weight in mining, where documenting equipment condition and safety is a requirement rather than a courtesy. By running the inspection and issuing the report, Mechani Mags helps plants keep their paperwork current and their equipment able to withstand an audit. Training completes the picture, ensuring the people working the belts grasp how the magnets ought to perform and how to spot the early warning signs.

Underpinning all of it is the auxiliary side of the business. Control panels, flame-retardant belting, suspension chain sets and magnet spares are on hand so a service call can turn into a completed repair instead of a diagnosis trailed by a long wait. Stocking these items locally is one of the ways the company cuts downtime for its clients.

Built on the same design principles

This servicing drive grows naturally out of how Mechani Mags engineers its equipment to begin with. Its overband units are self-cleaning suspended magnets made for continuous tramp metal removal on conveyor belts, and the latest generation of its dry magnetic separator operates without oil or fans. That decision strips out an entire category of maintenance, no oil to replace, no cooling fans to break down, and trims the unit's running cost across its lifetime.

The dry-type range is constructed from stainless steel with an IP66 rating against dust and water, and it will run in any position or angle, inverted included, which fits the tight installation points that real plants throw up. Add-ons such as a low head-room model, belt-slip and tear detection, temperature monitoring and hazardous-environment certification let the same core product flex to suit both underground and surface operations. Equipment built to that benchmark is made to last, which is exactly the reason routine testing and inspection prove their worth.

Serving mining, processing and recycling

Mechani Mags operates across mining, mineral processing and recycling, and it also turns out specialised units, ferrochrome magnets for separating ferrochrome from slag, along with heavy-duty lifting magnets for scrap handling, ball loading and furnace loading. That breadth exposes the company to a wide spread of operating conditions, from abrasive ore streams to scrap yards, and it carries that hands-on experience into every inspection.

The company builds its equipment for local conditions yet ships it worldwide, so the servicing know-how it applies to a South African plant draws on a deep pool of installations. For operators, the practical takeaway is simple. A magnet inspected, tested and maintained to a sensible schedule keeps guarding the plant, keeps the people around it safe, and sidesteps the far greater expense of a crusher knocked out by a piece of tramp metal that ought to have been caught.

A practical focus for the season

Mechani Mags is keeping its winter message grounded. The magnetic equipment protecting a plant is only as reliable as its most recent inspection, and the mid-year window is the ideal time to get that work on the books. By bringing manufacturing, spares, testing and compliance together under one roof, the company wants to make it easy for mining, processing and recycling operations to keep their separation equipment running well through the rest of 2026.

Operators who would like to schedule an inspection or find out more about the complete range of equipment and services can see full details on the Mechani Mags website at https://africanmagnets.com/.

About Mechani Mags

Mechani Mags is a South African manufacturer of conveyor magnets and magnetic separators for tramp metal removal in the mining, processing and recycling industries. Based in Boksburg, Gauteng, the company designs and builds overband belt magnets, dry-type electro-magnets, ferrochrome magnets and lifting magnets, and supports them with repairs, upgrades, site inspections, gauss testing, compliance reporting and training. Its equipment is manufactured in South Africa and exported worldwide.

Media Contact
Mechani Mags
Email: [email protected]
Phone: +27 11 397 6870
Website: https://africanmagnets.com/